1. Pre-installation Cleaning Work
Use a vacuum cleaner to thoroughly clean the installation surface of the CNC lathe and the linear clamping plate. Ensure the installation area is free of impurities like dust and debris to prevent impacts on installation accuracy and operational performance of the high-precision linear motor module.
2. Flatness Inspection of Key Components
Strictly check the flatness of the machine-tool's mechanical installation base plane.
Verify the surface flatness of the stator magnetic separator, a critical component for linear motor module alignment.
3. Stator Pre-installation of Magnetic Motor
3.1 Installation Procedure
Mount all stators of the electromagnetic motor onto the CNC lathe using stainless steel M8×25 screws as foundation bolts. Tighten them with a torque wrench set to 25N·m—a key parameter for secure linear motor module fixation.
3.2 Precision Verification
After installation, measure the surface precision and straightness of the installed magnets. Place a marble platform on the magnet surface and assess height differences to ensure compliance with magnetic density precision requirements. Note: Excessive stator placement may damage the magnetic plate, affecting linear motor module performance.
4. Magnetic Plate Density Adjustment
4.1 Polarization Direction Control
During magnetic plate installation, confirm the correct polarization direction to avoid misalignment that disrupts motor magnetic field distribution and linear motor module operation stability.
4.2 Magnetic Density Calibration
Adjust the magnetic density between plates to optimize magnetic field strength, ensuring the motor operates at peak efficiency—a crucial step for linear motor module performance optimization.
5. Servo Motor Installation Parameter Measurement
5.1 Azimuth Angle Specification
Precisely measure the azimuth angle for servo motor installation to guarantee proper orientation relative to the linear motor module structure.
5.2 Shim Thickness Calculation
Calculate the required thickness of the shim for the electromagnetic coil slide plate between the console and coil. Perform mold adjustments to achieve a 0.8mm magnetic density gap between the electromagnetic coil and magnet (note: the magnet's safety protection plate thickness is 0.3mm), critical for linear motor module magnetic field uniformity.
